Archives for May 2011

Selecting a Cutter

This article will discuss the 3 main materials that cutters are made from, as well as the 3 main cutter shapes, in order to help you select the best cutter for your engraving application.

Cutter Materials

Micrograin Carbide – A fine grain of carbide that remains sharp longer and produces cleaner cuts. Susceptible to breakage in smaller tip sizes.

High Speed Steel – Not as durable and wear-resistant as carbide, but has greater tip resiliency for deep, fine cuts in metal.

Carbide Tipped—A carbide tip is brazed to the end of a steel shank. The shank may warp, twist, or rust. Less expensive than solid carbide tools.

Cutter Shapes

Parallel – Produces a square straight-edge cut. Can also be designed to drill holes.

Burnisher – Designed to rotate against material and remove a layer of coating, without actually cutting the material.

Dovetail – For making an angled undercut in plastics, for applications such as directories with slide-in legged strips.

Tool Life

The cutting conditions that determine the rate of material removal are: cutting speed, feed rate, and depth of cut. These conditions and the characteristics of the material to be cut determine the power required to take the cut. The cutting conditions must be adjusted to stay within the power available on the machine used.

The characteristics of the material to be cut must also be considered in relationship to the tool life. Tool life can be defined as the length of time that a cutting tool will cut before it can no longer be re-sharpened and must be replaced. Care when choosing your cutter type and material can substantially increase tool life.

The good news, of course, is that an unbroken tool of normal wear may be sharpened many times – therefore eliminating expensive replacement costs.